Reliable material supply chain keeps projects profitable

Some things are a given when it comes to completing a successful contract. A reliable material supply chain is one of the most important. The product specified has to arrive on site in perfect condition and in good time, and delivered ‘in full’. Whatever the scale of the job, if a product isn’t there when it’s needed, or it turns up damaged, costs – and frustrations – quickly add up. At worst, an unreliable supply chain can result in lost business and lost reputations. And there’s a lot to get wrong – continuity of supply, inadequate contracts, bad planning, shaky logistics, poor quality goods, lack of transparency and failing to embrace technology can trip up even those with the best of intentions, hampering growth and profits.

The best relationships work on a strategic level, encouraging two-way feedback and insights and working towards long-term goals. To achieve sustainable success all parties involved must also continue to develop. Innovation isn’t just about products and materials – it applies to services as well.

One example in the roofing industry is the unique relationship IKO Polymeric has developed with SIG Design & Technology, to exclusively distribute our IKO Armourplan PVC single ply membrane, and associated products. The idea of setting up a partnership like this was new in the single ply industry, and given that single ply was generally a well-managed, closely monitored sector with little or no third party distribution involved, there were many who doubted it would work.

IKO Polymeric built a state of the art production plant in Chesterfield: as part of our expansion strategy we were looking for a company to help us enhance and expand distribution – essentially a partner to help us reach as much of the market as possible. At the same time SIG D & T was establishing itself in the single ply market and was looking for a reliable UK manufacturer who was open to a new way of working.

We each had our own, targeted customer base, but wanted the same thing: a quality single ply product that was competitively priced, simple to install and able to be bought locally. Under the agreement, IKO Polymeric and SIG D & T each generated demand for single ply products which were to be supplied through the SIG network of branches throughout the UK.

One initial obstacle was transferring all our customer agreements for IKO Armourplan PVC to SIG D & T. We factored out as many barriers to trade as we could, and SIG D & T set up a dedicated customer service team, backed up with full technical support. The change was carefully managed and heavily promoted in SIG branches with point of sale material: communication was key to the success of the transition.

When the agreement started SIG D & T had already established an approved contractor base and offered installer training from its Shepshed-based headquarters. As both companies are members of SPRA it was important to uphold the association’s values, offering traceability of product by supplying only to trained and licensed installers, supported by comprehensive inspection regimes. SIG D & T was also investing heavily in sales and marketing to create demand and certainty of supply was vital to its success.

Mike Crook, Trading Director of SIG D & T, explains its importance: “Without a reliable supplier we can’t get the return on investment we need. We offer a full roof design, supply, install and guarantee service, known as ‘#PerfectRoof’. This is a free, structured eight-step process which identifies challenges and ensures the design and specified materials meet the customer’s requirements. It’s a significant undertaking and we need to ensure products are available for our customers as and when needed, on time, in the right place and in the right quantities.”


Projects prove the point
Working together to identify and satisfy customer needs means both companies can develop business and offer something different and better. IKO Polymeric and SIG D & T are both based in the East Midlands, less than an hour apart, so we can quickly communicate face to face to iron out any problems. The exclusive arrangement is beneficial for both companies, and it’s helped us come up with innovative solutions for customers.

One project which illustrates this point is the award-winning fast-track roofing project for online supermarket Ocado, based in Erith. In just under four months we were able to complete the 48,000m2 roof of one of the biggest online grocery centres in the world. The incredibly tight roof build minimised material waste and time on site thanks to a number of innovations developed specifically for the project by manufacturer, distributor and contractor – IKO Polymeric, SIG D & T and FK Group respectively – working collaboratively.

The first initiative was to manufacture bespoke roll lengths for the project. Standard length membrane (20 linear metres) needs cutting or extending to fit required dimensions so we made IKO Armourplan PVC Single Ply Membrane in bespoke rolls of 22.35, 19.20 and 8.00 linear metres to fit the installation’s specific requirements. Another innovation was to make half the rolls with the membrane overlap on the right of the roll, and half with the overlap on the left, which meant FK Group could use two teams working simultaneously on either side of the ridge, each rolling the membrane out correctly aligned – saving time and money.

The project also benefited from a new installation method developed by FK Group, who welded together up to eight bespoke-length rolls to create a large membrane ‘blanket’. This was then rolled up and positioned so the installation team could apply adhesive before rolling it out like a carpet – effectively applying multiple rolls at once.

These innovative techniques were backed up with support from SIG D & T on managing site logistics. Dave Schofield, Operations Director for SIG D & T explains: “To ensure efficient delivery of the roofing system, we organised a bespoke trailer for each load. Goods were collected in the afternoon and hauled overnight to arrive on site between 8am-9am. Roofing materials were unloaded within a 90-minute window and because pre-arranged signature securities were in place, all the goods were accounted for. Project specific accessories were stored in a local branch ready to supply at short notice. A great team effort.”

The project won a SPRA Award in 2016 and the £185m facility is due to become operational this year, handling 200,000 orders a week.

Our work on larger projects such as the Ocado warehouse has evolved to be as efficient as possible, but both IKO Polymeric and SIG D & T also specify and supply IKO Armourplan PVC on everything from smaller inner city schemes to remote rural projects. The London Business School, for example, needs regular, smaller deliveries on a “just in time” basis. Our partnership with SIG D & T ensures we can work out the best solution for each customer, on projects from 30m2 to 30,000m2, and the proof is in the pudding with IKO Armourplan PVC now widely recognised as a market-leading solution in the UK.

The design of the building envelope is constantly changing and new manufacturing and distribution processes, and supplier relationships are all part of the solution in working smarter, quicker and more efficiently.

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For more information, please contact IKO Polymeric’s technical team.

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